Clymer Kawasaki 80-350cc Rotary Valve 1966-2001

256 pages

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / PERIODIC MAINTENANCE
Regular maintenance / Racing maintenance / Engine tune-up / Battery service / Transmission / Clutch adjustment / Electrical equipment / Drive chain / Brakes / Wheels and tires / Fork oil / Steering head bearings / Swinging arm / Specifications

CHAPTER FOUR / ENGINE, TRANSMISSION AND CLUTCH
Rotary valve engines / Engine lubrication / Preparation for engine disassembly / Engine removal / Cylinder and cylinder head / Piston, piston pin and piston rings / Left crankcase cover / Flywheel magneto and starter-generator / Engine sprocket / Right crankcase cover / Primary drive gear / Clutch / Rotary valve / Gearshift mechanism / Crankcase / Kickstarter / Crankshaft / Transmission / Drain pipe / Specifications

CHAPTER FIVE / FUEL SYSTEM
Carburetion operation / Carburetor overhaul / Carburetor adjustment / Carburetor components / Miscellaneous carburetor problems / Specifications

CHAPTER SIX / ELECTRICAL SYSTEM
Flywheel magneto / Magneto troubleshooting / Starter-generator / Starter-generator troubleshooting / Rectifier / High voltage cable / Capacitor discharge ignition system operation / Solid state voltage regulator / Solid state regulator/rectifier (1979 and later) / Charging system test (1979 and later) / Lights / Horn / Main switch / Battery / Specifications

CHAPTER SEVEN / FRAME, SUSPENSION AND STEERING
Handlebars / Wheels and tires / Brakes / Front fork / Steering system / Shock absorbers / Fenders / Swinging arm / Rear sprocket / Fuel and oil tank / Seat / Stands and footrests / Exhaust pipe and muffler / Drive chain / Specifications

INDEX

WIRING DIAGRAMS

Models covered:

1967 1986 1969 KAWASAKI C2 SERIES
1966 KAWASAKI D1
1967 KAWASAKI F2
1968 1969 1970 KAWASAKI F3
1969 1970 KAWASAKI F4
1970 1971 KAWASAKI F5
1971 1972 1973 KAWASAKI F6
1971 1972 1973 1974 1975 KAWASAKI F7
1971 1972 KAWASAKI F8
1972 1973 1974 1975 KAWASAKI F9
1969 1970 1971 1972 1973 1974 1975 KAWASAKI G SERIES
1965 1966 1967 KAWASAKI J1 SERIES
1976 1977 1978 1979 KAWASAKI KD100
1975 1976 1977 1978 1979 KAWASAKI KD125
1976 1977 1978 1979 KAWASAKI KD175
1975 1976, 1980 1981 1982 1983 1984 1985 1986 1987 KAWASAKI KD80
1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1888 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 KAWASAKI KE100
1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 KAWASAKI KE125
1976 1977 1978, 1980 1981 1982 KAWASAKI KE175
1976 KAWASAKI KH100
1976 1977 1978 1979 1980 1981 KAWASAKI KM100
1974 1975 KAWASAKI KS125
1976 KAWASAKI KV100
1974 1975 1976 KAWASAKI KX125
1973 1974 1975 KAWASAKI M SERIES